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Home Editor's Pick

Secure supply is not the same as safe supply

By Jyoti Bhasin, Managing Director, Middle East and India, NSF

by Food Business News Desk
4 hours ago
in Editor's Pick, Industry Update
0
Secure supply is not the same as safe supply

Gulf food businesses have shown that they can adapt quickly to supply chain disruption. The next challenge is ensuring that every new supplier and route is subject to the same rigorous food safety controls as the one it replaces.

Over the past year, food businesses across the Gulf have had to reroute shipments, find alternative suppliers and revise production plans at speed. Their success can be seen on supermarket shelves and restaurant menus. Products have remained available, kitchens have kept operating and manufacturers have continued to meet demand.

That is a considerable achievement. But securing supply is not the same as securing safety.

When a familiar ingredient comes from a new supplier, or a product follows a longer and more complex route, the risk profile changes. The item may look identical, but it may have been produced, handled and transported under different conditions.

The most resilient businesses do not treat food safety checks as obstacles to fast sourcing. They build those checks into the process, allowing teams to make decisions quickly but with evidence.

Approve the supplier, not just the product

When an ingredient becomes difficult to obtain, the immediate questions are often commercial: Is an alternative available? Can it arrive on time? Does it meet the specification? Is the price acceptable?

Those questions matter, but they are not enough.

A new supplier should be assessed as a new source of risk. Even when the product appears equivalent, it may have been manufactured using different raw materials, processes, allergen controls or subcontractors.

Before approval, a food business should establish who is legally responsible for production, where the relevant facilities are located and whether those facilities hold appropriate licences and certifications. Certificates should be checked for their validity and scope, including the facilities, processes and product categories covered.

The assessment should also consider the supplier’s food safety management system, traceability arrangements, testing programme and history of recalls or significant non-conformities. If the risk warrants it, a documentary review should be reinforced by an independent site assessment, audit or product testing.

At NSF, for example, our food supply chain teams support businesses with supplier onboarding and validation, risk assessments, document reviews and the ongoing monitoring of licences, certifications and audit findings. These activities are not simply administrative. Together, they help a business determine whether a supplier can consistently meet its requirements, not just pass an initial check.

This is particularly important when buying through an intermediary. The company issuing the invoice may not be the company producing the food. Importers should understand who the original manufacturer is, whether that manufacturer can change without notification and how traceability is preserved across every link in the chain.

Emergency approval may sometimes be necessary. It should still be controlled. A business could issue a time-limited approval, increase testing or begin with a smaller order while it gathers further evidence. The important point is that the exception is documented, authorised and reassessed, rather than quietly becoming permanent.

Reassess the journey

A product that was safe following a short, established route can face different hazards when its journey becomes longer or more complicated.

Additional border crossings, storage points, port calls and transfers between logistics providers introduce more opportunities for temperature deviations, contamination, physical damage or loss of traceability. The risk is particularly important for chilled and frozen foods, seafood, dairy products, meat and ready-to-eat items.

Businesses should map the revised journey from dispatch to receipt. Where will the product be transferred or stored? How long might it remain at each stage? Who takes responsibility during a delay? Are refrigerated containers and vehicles suitable for both the expected journey and the Gulf’s ambient temperatures?

A temperature reading at delivery provides only a snapshot. Continuous or suitably frequent monitoring gives businesses stronger evidence of what happened throughout the journey. The resulting records must then be reviewed, rather than simply stored.

Receiving teams also need clear instructions on what to do when records are missing or temperature limits have been exceeded. Accepting a consignment because it is urgently needed does not resolve the supply problem. It converts it into a potential food safety problem.

The correct response may involve quarantining the product, investigating the duration and severity of the deviation, seeking technical evidence or rejecting the delivery. That decision should be taken by an authorised, competent person using predefined criteria, not under pressure at the loading bay.

Packaging integrity, labelling and remaining shelf life also require attention. Even if a product is compliant on arrival, a longer journey may leave insufficient usable shelf life for safe storage, processing and distribution.

Make records an active control

Traceability is sometimes treated as an administrative requirement. In reality, it is an operational control.

As inspection regimes across the region become increasingly risk-based and data-driven, businesses need to be able to demonstrate that suppliers have been approved, hazards assessed and corrective actions completed. Documentation should show not only what decision was made, but also the evidence behind it.

When sourcing changes, the records must change too. Supplier approvals, product specifications, certificates, labels, registrations and import documents should identify the correct business, facility and product. Names, addresses and product codes should be consistent across the documentation.

Managing this manually can become difficult for a manufacturer, importer or hospitality group with hundreds of suppliers and thousands of documents. Cloud-based quality and compliance platforms, such as NSF TraQtion, can help centralise supplier information and monitor elements such as certificate status, compliance requirements, audit results and risk assessments. The advantage is not technology for its own sake. It is having current information available when a purchasing decision, inspection or incident requires it.

Batch records should allow a business to establish where an ingredient came from, when it was received, where it was used and which customers or locations received the finished product. Temperature records, test results, certificates of analysis and evidence of corrective action should also be retrievable without delay.

If an incident occurs and the affected products cannot be identified quickly, the business may have to withdraw substantially more stock than necessary. Poor records can turn a contained problem into a wider operational, financial and reputational event.

Test the system before a crisis

A written procedure may appear robust until it is used under pressure. This is why traceability exercises, mock recalls and crisis simulations are valuable.

A traceability exercise can begin with a single batch. The business should attempt to trace it back to its source and forwards to every customer or location that received it. The exercise should be timed, with any missing or inconsistent information recorded and addressed.

A broader simulation can test how technical, operational, leadership and communications teams respond together. Who assesses the risk? Who contacts the regulator? Who has authority to stop production or initiate a recall? How will customers, employees and the public be informed?

Through training and realistic simulations, NSF helps food businesses examine their response procedures before a genuine incident occurs. These exercises frequently expose practical gaps in decision-making, escalation routes, traceability and communications that may not be visible in a written plan.

This is not about predicting every possible crisis. It is about making sure people understand their responsibilities and can act confidently when the available information is incomplete and time is limited.

Treat change as a food safety event

Significant changes to sourcing or logistics should trigger a structured food safety review.

Procurement, technical, quality, logistics and operations teams need agreed criteria for deciding when additional approval is required. Replacing a supplier, changing a country of origin, reformulating a product or extending a transport route should not be treated as routine purchasing activity.

That does not mean slowing every decision. It means deciding in advance what evidence will be needed, who can authorise an exception and what additional controls will apply until the new arrangement has been fully verified.

For 40 years, NSF has worked alongside food and water businesses in the region. Our wider food safety work includes supplier assurance, custom supplier audits, HACCP and GMP assessments, certification against internationally recognised schemes, technical support and crisis preparedness.

That experience reinforces a simple lesson: resilient organisations are not those that avoid disruption altogether. They are those that maintain control while adapting.

Gulf food businesses have proved that they can reroute, re-source and re-plan at remarkable speed. The next test is to make sure that every change continues to protect the safety, quality and trust on which the region’s food sector depends.

 

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